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Chapter 4

Manufacturing

Inside the factory: production processes, cut-and-sew, printing, embroidery, and end-to-end manufacturing.

11 articles

manufacturing

Prototype vs. Production: Differences & Scaling Tips

Prototype wins for speed and low commitment during design, while production wins for unit economics and scalable gross margin.

June 1, 2026

manufacturing

Overlock vs Flatlock: Activewear Seam Guide

Overlock vs flatlock: which wins where? Our 250gsm spandex tests show overlock is stronger and faster, flatlock is chafe-free. See the zone-by-zone chart.

May 27, 2026

manufacturing

How to Reduce Production Lead Times? 6 Proven Strategies

Brands constantly chase faster sewing minutes.

May 8, 2026

manufacturing

Best 10 Ways to Reduce Manufacturing Cost in Apparel

When margins shrink, executives attack labor to reduce manufacturing cost.

May 6, 2026

manufacturing

7 Different Types of Seams and How to Use Them in Garments

Last week, a LeelineWear client’s seam snapped because they paired basic overlocks with high-tension nylon.

May 6, 2026

manufacturing

Sublimation Printing vs. Screen Printing: What’s the Difference?

For cycling kits, sublimation printing is the definitive winner.

April 24, 2026

manufacturing

The Commercial Guide to Garment Construction & Design

Picture two pairs of activewear leggings side-by-side online.

March 24, 2026

manufacturing

What is Waterless Dyeing? The Complete Industry Guide

Conventional wet processing is the single largest operational bottleneck in the textile supply chain — particularly for sportswear manufacturers reliant on high-performance synthetic fabrics.

March 10, 2026

manufacturing

What is Sustainable Sportswear Manufacturing? The 2026 Operational Guide for Buyers

On a high-speed circular knitting machine, recycled polyester (rPET) behaves aggressively.

March 6, 2026

manufacturing

What is Dye Sublimation Printing? The Complete Expert Guide to Permanent Fabric Printing

A screen-printed logo sits on top of the fabric and eventually cracks.

March 2, 2026